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Copper Coated Welding Wire Machine: Revolutionizing the Welding Industry

The welding industry has come a long way since its inception, with constant innovations and advancements in technology. One such remarkable innovation is the Copper Coated Welding Wire Machine. This state-of-the-art machine has revolutionized the welding industry by producing high-quality copper coated welding wires, which offer numerous benefits to welders and fabricators. In this blog post, we will delve into the world of copper coated welding wires and the machine that produces them, exploring their advantages and applications in the welding industry.

What is a Copper Coated Welding Wire?

Copper coated welding wires are made by coating a layer of copper onto the surface of the welding wire. This copper coating not only enhances the wire's electrical conductivity but also improves its resistance to rust and corrosion. The copper coating also helps in reducing friction, making it easier for the wire to pass through the welding equipment during the welding process.

The Copper Coated Welding Wire Machine

This advanced machine is designed to produce high-quality copper coated welding wires with precision and efficiency. The machine consists of several components, including a wire drawing unit, a copper coating unit, a spooling unit, and a control panel. The wire drawing unit is responsible for reducing the diameter of the wire, while the copper coating unit applies a uniform layer of copper onto the wire's surface. The spooling unit then winds the coated wire onto spools, making it ready for use. The control panel allows the operator to monitor and control the entire process, ensuring optimal performance and quality.

Benefits of Copper Coated Welding Wires

1. Improved Electrical Conductivity:The copper coating on the welding wire enhances its electrical conductivity, allowing for better arc stability and a smoother welding process.

2. Corrosion Resistance:Copper coated welding wires are more resistant to rust and corrosion, ensuring a longer shelf life and reducing the need for frequent replacements.

3. Reduced Friction:The copper coating reduces friction between the wire and the welding equipment, allowing for smoother wire feeding and reducing the chances of wire breakage.

4. Consistent Weld Quality:The uniform copper coating on the wire ensures consistent weld quality, leading to stronger and more durable welds.

5. Increased Productivity:The Copper Coated Welding Wire Machine produces high-quality welding wires at a faster rate, allowing for increased productivity and reduced downtime in the welding industry.

Applications of Copper Coated Welding Wires

Copper coated welding wires are widely used in various industries, such as automotive, construction, shipbuilding, and aerospace. They are suitable for both manual and automated welding processes, including MIG (Metal Inert Gas) welding and TIG (Tungsten Inert Gas) welding. These wires are also compatible with different types of welding equipment, making them a versatile choice for welders and fabricators.

In conclusion, the Copper Coated Welding Wire Machine has brought about a significant change in the welding industry by producing high-quality copper coated welding wires. These wires offer numerous benefits, such as improved electrical conductivity, corrosion resistance, and reduced friction, leading to better weld quality and increased productivity. As the welding industry continues to evolve, innovations like the Copper Coated Welding Wire Machine will play a crucial role in shaping its future.

CNC Copper Machining

CNC Machining Copper Material is good electrical conductivity, thermal conductivity, it is soft and good for machining as it has high plasticity, it is easily and rapidly to carry out desired shape as machining cutter can run faster than other steel materials, and also reach high precision.

Copper has a shiny reddish-orange finish, which varies slightly based on the surface finish method. Copper can be media-blasted and polished to achieve many different cosmetic surface finishes.

CNC Machining Copper Parts are widely used in the manufacture of electrical wires, cables, electric brushes, electric spark, and other electrical devices and products.

CNC Copper Machining

Benefits of CNC Copper Machining

1/ CNC Machining Copper Parts are excellent in electricity conductivity, supporting very good electric function

2/ CNC Machining Copper Parts are soft, easy to design into different shape, also suitable for many processes

3/ Copper is easy for cutting and machining, its production efficiency is much higher than steel series

4/ Good propriety for bending and shaping

5/ Heat transferring function very good, high resistance, temperature stability, long durable using

6/ Stable surface, non-surface treatment is durable, electroplating is also used on copper parts

CNC Copper Machining

Composition And Property of CNC Machining Copper

Copper Property Alloy Type Content Melting Point Hardness Tensile Strength Density
Cu-based Zn, Sn, Si, Al, Ni 1083°C HB35-45 Low 8.9 g/cm3

Common Materials Code of CNC Machining Copper

Copper Alloy Workable Processes Surface Finishing for Copper Parts Materials Code
CNC Turning, CNC Milling, CNC Drilling, Molding, Forging, Fabrication, Welding, etc. Passivation, Anodizing, Plating, Chemical Polishing, etc. Copper 110
Copper 101
Copper 145
other more Copper Alloy

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.


Advantages of Asianstar CNC Copper Machining

Strong Facilities

Asianstar many CNC and stamp machines allow us to produce various copper parts, different sizes, and structures are all well done by suitable solution

Long-term Skills

Asianstar professional engineers team has experience from year 2005, producing copper parts for world wide electric products

Stable Quality

Asianstar QC system and QC tools guarantee our products are perfect result. We have procedures to control copper parts quality during production

Competitive Price

Asianstar aim to buildup partnership with clients, always choose best suitable facilities to carry out the components in competitive prices


CNC Brass Machining


CNC Machining Brass material is used for wide range components, we support clients to produce a variety of parts such as gears, locks, electronics, pipe fittings, etc.

CNC Copper Machining


CNC Machining Copper material is soft and easy to machining on different shape of components. We mostly produce copper components for electric devices by machining and stamping

CNC Aluminum Machining


CNC Machining Aluminum materials is one of our most used materials. We support clients to turning, drilling or milling on aluminum material from size 0.5mm to 470mm

CNC Stainless Steel Machining

Stainless Steel

CNC Machining Stainless Steel are common material for wide range components, we produce Stainless Steel turning parts, milling parts, high smoothness components, etc.

CNC Titanium Machining


CNC Machining Titanium material brings components superb features, we use titanium to produce high precision work-piece for clients from aircraft, aerospace, medical devices

CNC Plastic Machining


Our CNC Machining Plastic materials includes ABS, HDPE, LDPE, Nylon, POM, Peek, Polycarbonate, etc. We produce them in high precision and high smoothness.


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