• ascnc@asianstarcnc.com

Flakes Off Of Faked Metal

If you ever wondered what flakes off of forged metal, or why some people wear tinfoil hats, then this is the article for you

A forged metal surface is a number of things. It's an alloy that has been melted down, cooled, and then rolled into a flat sheet. The shape of the sheet changes as it cools and hardens, but there are some pretty consistent rules about how it will behave

The first thing to understand is that forged metals can have defects in their properties that can cause problems for machinists when they work with them. For example, a forging that has too much carbon in it will not be as strong as one with less carbon in it. A forging with too much hardness will also weaken under stress, so if you want your parts to withstand stress without breaking then you need to make sure there's enough carbon present in your metal to give it the right balance between strength and hardness

Over time these defects build up until they become so severe that they make working with the material impossible or at least very difficult. When this happens it's called flaking or peeling because pieces of the material just flake off when they're worked on by machinists who don't know any

what flakes off of forged metal

What is Forging Service

Metal forging is a manufacturing process in which metal is heated and placed under pressure to produce parts with a desired shape. Forging can be done using a variety of tools and machines, such as hammers and presses, to shape the metal into the desired shape. The process of forging can produce parts that are stronger and more durable than those made using other manufacturing methods. Many different metals, including steel, aluminum, and brass, can be forged using this process.

Metal Forging Service

How Does Forging Service Work

Once we open the die/mold of forging process and get ready, then we start forging mass production.

The processes of forging are as below:

1/ The metal is heated to a high temperature in a forge or furnace. The heated metal is placed on an anvil or forging die.

2/ The metal is struck with a hammer or press to shape it into the desired form.

3/ The metal may be reheated and reshaped multiple times to achieve the desired shape and properties.

4/ The metal is cooled and hardened by quenching it in water or oil.

The forged metal parts normally need further processed by machining, heat treatment, or other methods to achieve the final desired properties and finish.

Metal Forging Service

Asianstar Professional Forging Service

Asianstar offers professional forging service for a wide range of industries, including heat forging and cold forging services. Our experienced team of forge experts uses advanced techniques to get high precision die which brings high-quality forged products with superior strength and durability.

We offer a variety of forging options, including open-die forging, closed-die forging, and precision forging, to meet the unique needs of each project.

Our team has the skills to forge various materials, such as steel, stainless steel, brass, and aluminum.

Additionally, we also offer value-added services CNC machining, heat treatment, surface treatment etc. to ensure that our products meet the highest quality standards.

Metal Forging Service

Components Sizes of Asianstar Forging Parts

Unit (mm) Min Max
Width 3 400
Length 3 400
Height 3 200
Sides 1 4

Components Tolerance of Asianstar Forging Service

Unit (mm) Tolerance according to sizes
Height Tolerance Height Size 3 to 20 20 to 30 30 above
Tolerance ±0.02 ±0.03 ±0.04
Width/Length Tolerance Width/Length Size 3 to 30 30 to 100 100 above
Tolerance ±0.02 ±0.025 ±0.03

Components shape and position tolerance of Asianstar Forging Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar Forging Service

Facilities of Forging Parts Height Size (mm) Length Size (mm) Productivity (PCS/Month)
CNC Machines for Die Opening Forging Machine CNC Machining Machine Min 3 Max 200 Min 3 Max 400 500’000/Item

Advantages of Asianstar Forging Service

Flexible Die-Opening

Asianstar has ability and facilities to open high precision die, which much helpful for forging shape result in good structure and functional feature

High Quality

Asianstar QC system and tools, gauges, pins, concentricity measurement, roughness detector, projector, CMM, micro-meter, salt-spray device, etc.

High Efficiency

Asianstar huge productivity and experienced on forging service, make the products correctly in huge quantity and fast machining service after forging

Competitive Price

Asianstar aim to buildup partnership with clients, always choose best suitable facilities to carry out the components in competitive prices

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: