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CNC Turning and Processing: Enhancing Precision and Efficiency in Manufacturing

Introduction

CNC (Computer Numerical Control) turning and processing technology has revolutionized the manufacturing sector, enabling industries to achieve greater precision and efficiency in their production processes. Offering a wide range of benefits, including faster processing times, reduced material waste, and increased accuracy, CNC turning and processing is fast becoming the go-to solution for numerous manufacturing applications.

In this blog post, we will delve into the intricacies of CNC turning and processing, including the basics of how it works, its advantages in manufacturing, and a look at how various industries utilize this cutting-edge technology to boost productivity and quality.

What is CNC Turning and Processing?

CNC turning and processing refers to a computer-controlled machining process in which a cutting tool, typically a lathe or a mill, is programmed to remove material from a workpiece to create a desired shape. This is achieved by inputting a series of commands into the CNC machine, which then follows these precise instructions to create the final product.

CNC machines can be utilized for a diverse range of materials, including metal, plastic, wood, and even glass. The versatility of CNC technology means that it can be employed in almost any production setting where precision and consistency are vital, such as automotive, aerospace, electronics, medical, and many others.

Advantages of CNC Turning and Processing

There are several widely-recognized benefits associated with CNC turning and processing, which have contributed to its widespread adoption across various industries. These advantages include:

1. Accuracy and Precision: CNC machines are capable of achieving extremely high levels of precision, with tolerances often measured in microns. This means that parts manufactured using CNC turning and processing can be produced to exact specifications, ensuring a consistent quality across an entire production run.

2. Efficiency and Speed: Thanks to automation, CNC machines can operate continuously, 24 hours a day, without experiencing fatigue or loss of accuracy. As a result, manufacturers can significantly increase their productivity, resulting in faster turnaround times and reduced lead times for customers.

3. Reduced Material Waste: With CNC turning and processing, there is minimal material wastage during production. The computer-controlled cutting process ensures that the workpiece is shaped with utmost precision, enabling manufacturers to save on raw materials.

4. Flexibility and Scalability: Due to its versatile nature, CNC technology can be easily adapted to different materials and applications. Additionally, CNC machines can be easily reprogrammed to create new parts or modify existing designs, making it easy for manufacturers to scale production in line with demand.

CNC Turning and Processing in Various Industries

CNC turning and processing has found applications in numerous industries, showcasing its versatile capabilities. Here are some notable examples:

1. Automotive: In a sector where precision is paramount, CNC machines are routinely employed to produce engine components, suspension parts, and various other components with high accuracy and consistency.

2. Aerospace: The aerospace industry relies on CNC machinery to create aircraft components with strict tolerances and exact specifications, ensuring that the final products meet rigorous safety and performance standards.

3. Electronics: The miniaturization of electronic devices has driven the need for ever-smaller and more precise components. CNC machines are capable of producing complex parts with intricate details, making them an ideal choice for manufacturing everything from circuit boards to connectors.

4. Medical: The intricate and highly precise nature of medical devices and components necessitates the use of CNC machines for manufacturing. CNC technology is widely utilized to create medical implants, surgical instruments, and prosthetic components with unmatched accuracy.

As manufacturing technology continues to evolve, CNC turning and processing will undoubtedly remain at the forefront of innovation, enabling industries to produce high-quality, precision-engineered products that meet the needs of an ever-changing world.

cnc turning and processing

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
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