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Mastering CNC Turning: An In-Depth Guide to Ace Micromatic Turning Machines

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CNC turning machines have revolutionized the world of manufacturing. As an integral part of any production process, these machines are incredibly efficient and precise, offering precision parts at a fraction of the time and cost of traditional methods. Among these machines, Ace Micromatic group stands out for its innovation in CNC turning. In this blog post, we will explore the features, capabilities, and advantages of Ace Micromatic CNC turning machines, so as to provide insights into what makes them the gold standard in the manufacturing industry.

Introduction to Ace Micromatic Group

Established in 1960, the Ace Micromatic Group is India's largest manufacturer of CNC turning machines and a global leader in their production. With constant innovation and a focus on customer satisfaction, they have managed to remain at the forefront of CNC machine tool technology. Over the years, Ace Micromatic Group has expanded its product range to include CNC lathes, machining centers, grinding machines, and automation solutions.

General Features of Ace Micromatic CNC Turning Machines

Ace Micromatic CNC turning machines come with a variety of features that make them highly efficient, user-friendly, and versatile. Some of the key features include:

1. Rigid design:Ace Micromatic turning machines are designed with high-quality cast iron bodies, ensuring rigidity and stability. This allows for high precision and repeatability, even during heavy-duty operations.

2. High-speed spindle:The machines are equipped with high-speed spindle motors, enabling faster cutting speeds and enhanced productivity.

3. Advanced control system:Ace Micromatic turning machines feature advanced control systems, offering better accuracy and improved programming capabilities.

4. User-friendly interface:The operator-friendly interface enables easy programming and monitoring of the machining process.

5. Wide range of turning operations:These versatile machines can perform a wide array of turning operations, such as facing, taper turning, contouring, parting off, and much more.

6. Energy-efficient:Ace Micromatic turning machines are designed to minimize power consumption, delivering cost-effective machining operations.

Types of Ace Micromatic CNC Turning Machines

The Ace Micromatic Group offers a diverse range of CNC turning machines to cater to different industries and client requirements. Among these machines, we can find the following notable models:

1. Jobber series:The Jobber series consists of highly reliable and affordable turning machines. They offer excellent ergonomics, high production speed, and uncompromising quality in machining performance.

2. Super Jobber series:The Super Jobber series is designed for higher productivity and more demanding applications. These machines come with advanced features such as linear guideways, automatic tool changers, and touch screen displays.

3. EcoTurn series:The EcoTurn series of machines offer outstanding energy efficiency, making them ideal for eco-conscious companies. They are equipped with low kw spindle motors, AC drives, and LED illuminations to minimize power consumption.

4. Twin spindle turning centers:These machines feature twin spindle configuration, allowing for simultaneous turning operations and reduced cycle times. Twin spindle turning machines possess excellent multitasking capabilities.

5. Vertical turning lathes:Designed for heavy-duty turning operations, vertical turning lathes in the Ace Micromatic portfolio are ideal for large-volume production environments. They can handle large and heavy workpieces without compromising on precision and quality.

Advantages of Ace Micromatic CNC Turning Machines

Investing in Ace Micromatic CNC turning machines brings several advantages for manufacturers. Some of the benefits include:

1. High precision and accuracy:Ace Micromatic turning machines deliver high accuracy and repeatability, ensuring consistent part quality and minimizing rework.

2. Increased productivity:The high-speed spindle motors and advanced control systems offer faster cutting speeds and reduced cycle times, leading to higher productivity.

3. Ease of operation:The user-friendly interface and simple programming capabilities make it easier for operators to work with the machine, reducing the learning curve and minimizing downtime.

4. Versatility:With a wide range of turning operations and the ability to handle different materials, Ace Micromatic turning machines offer unmatched versatility.

5. Lower operating costs:The energy-efficient design and minimized power consumption result in lower operating costs, making the machines more economical to run.

6. Excellent customer support:Ace Micromatic Group is well-known for its outstanding customer service and technical support, ensuring that your investment is protected and well-maintained.

With a multitude of acclaimed products and unparalleled expertise, the Ace Micromatic Group has emerged as a leader in the CNC turning machine industry. Their continuous emphasis on innovation and customer satisfaction has rendered them a brand that manufacturers can trust for quality, precision, and productivity. If you're looking to invest in CNC turning machines, Ace Micromatic is undoubtedly a strong contender that is worth considering.

ace micromatic cnc turning machine

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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