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Mastering the Art of CNC Machining: A Deep Dive into Turned Components

When you're deeply engrossed in the fascinating world of manufacturing, technological advancements such as the Computer Numerical Control (CNC) machining become topics worth exploring. CNC machining has transformed our industrial landscape and has given birth to precision, efficiency, and craftsmanship. Today, we're zeroing in on one of its most impressive feats - CNC turned components. This post will shed light on their importance, production process, and benefits.

A CNC turned component is among the most popular types of products made using CNC machining. These components have revolutionized various industries, including automotive, aerospace, medical, and more. The level of precision and accuracy that turned components bring to the table is unparalleled, satisfying even the most stringent requirements of several industries.

Understand the Process: CNC Turning

Before we delve into the world of turned components, it's crucial to understand the machining process involved - CNC Turning. CNC Turning is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material and create the desired shape. In CNC turning, the cutting tool moves in a linear fashion while the workpiece rotates.

Computer-controlled turning centers automate this process, enabling unwavering precision and consistency. Even intricate designs and structures can be crafted effortlessly.

Properties of CNC Turned Components

Owing to the advanced process of CNC turning, turned components harness some remarkable characteristics. They exhibit excellent dimensional accuracy, great surface finishing, consistency, and high repeatability. They also enable intricate designs and patterns, hence facilitating customization.

CNC turned components are known for their strength and durability. With CNC machines, materials like titanium, steel, aluminium, copper, brass, polycarbonate, and ABS can be used effectively for turning, thereby producing components with a wide range of physical properties.

Applications of CNC Turned Components

The extensive usage of CNC turned components testifies to their incredible versatility and precision. Here are some sphere of interest where turned components have played a pivotal role:

1. Automotive Industry:\

From engine components to custom auto parts, CNC turning has undoubtedly boosted automotive manufacturing.

2. Aerospace:\

The strict precision requirements of the aerospace industry make it a perfect fit for CNC turned components - from turbine parts to cabin fixtures.

3. Medicine:\

CNC turned components have a substantial role in creating medical devices, surgical tools, and implants owing to the need for accuracy and cleanliness.

4. General Manufacturing:\

CNC turned components are universally applicable. They form an essential part of various machines and tools in an array of industries.

Wrapping Up: Embrace the Future with CNC Turned Components

Without a doubt, CNC turned components have marked a significant step forward in the manufacturing industry. With their promise of precision, versatility, and efficiency, they've completely altered the realm of component manufacturing.

As manufacturing enthusiasts, it is crucial to grasp these dynamics to stay ahead of the curve. Being well-versed about CNC turned components doesn't just reflect knowledge; it also signifies a readiness to adapt to the changing waves in the manufacturing world. So, dive in, explore, learn, and never cease to innovate because the future of manufacturing has much more in store for us!

cnc machining component turned components

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
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