• ascnc@asianstarcnc.com

Revolutionising the Automotive Industry with CNC Turned Parts

Introduction

The evolution of technology in the automotive industry has significantly changed the way vehicle components are manufactured. One primary technological advancement that has had a profound effect is the use of Computer Numerical Control (CNC) machinery in the production of turned parts. Through the manufacturing process of turning, a CNC machine spins material against a cutting tool to produce parts with rotational symmetry. In the automotive industry, cost and time effectiveness alongside precision and accuracy are of supreme importance, hence the introduction of CNC turned parts has been a significant breakthrough.

The Innovation of CNC Turned Parts

CNC turning involves the use of modern, high-tech machines controlled by proprietary software to produce workpieces with a high degree of precision. The automation brought by CNC turning decreases the chances of human error, thereby improving the quality of parts, including axles, custom coupling, bushings, vehicle shafts, hubs, and other essential components of an automobile. These elements are solid and robust, each fundamental to the overall performance on the road. Cautiously manufactured to meet detailed and meticulous specifications, CNC turned parts are essential in producing top-notch automobiles in today's mechanical era.

Advantages of CNC Turned Parts

A key advantage of using CNC turned parts in automotive manufacturing is its ability to produce parts quickly and at high volumes without compromising on accuracy or quality. Vehicles require certain components in large quantities, and CNC machines can generate these en masse, delivering consistency across every single element. CNC machines are also capable of operating 24/7, reducing production times and speeding up delivery.

In addition, CNC machinery contributes significantly to cost-effectiveness in the long run. Despite the initial high investment and maintenance cost, the operation of these machines requires fewer labour resources. This factor reduces labour costs and also the potential for costly mistakes dramatically.

CNC Turned Parts in the Automotive Industry

The automotive industry demands precision, durability, and high volume production-qualities that CNC machines provide. From producing simple bolts and screws to the more complex parts such as engine components and metallic body parts, the role of CNC turned parts in the automotive industry is far-reaching.

For instance, brake systems, essential for the overall safety of the vehicle, utilise several CNC turned parts for their assembly. Disks, cylinders, and pistons are all produced with CNC accuracy, enhancing the effectiveness and reliability of braking systems. The repeatability that CNC machines provide means that each part is practically identical, allowing for the mass production of consistent, reliable vehicles.

Fuel injectors, another critical component of modern vehicles, are made up of several CNC turned parts, such as valves and nozzles. These parts have to be incredibly precise, as even a slight miscalculation can result in reduced performance or complete failure.

Future Directions

The capabilities of CNC machining in manufacturing highlight why it's a major asset for the automotive industry. While we continue to push the boundaries of what is mechanically possible in automobiles, the use of CNC turned parts will likely keep evolving. For instance, there is immense potential in integrating CNC machining with other advanced technologies like 3D printing to create components that are not only precise but also lightweight and durable. These synergies could revolutionarily transform the future of automobile manufacturing.

As we continue to focus on enhancing safety, sustainability, and efficiency in our vehicles, the unique potential of CNC turned parts remains a driving force in the automobile industry, guaranteeing optimal performance, unmatched precision and reliability.

auto cnc turned parts

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: