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Revolutionizing Industry: The Mastery of CNC Turning and Milling

The horizon of manufacturing industries has witnessed some daring innovations over the last couple of decades. Among these remarkable technologies, CNC Turning and Milling stand as pivotal phenomena revolutionizing processes across factories.

Delving into the CNC World

The CNC (Computer Numerical Control) technology, invented in the 1940s, is certainly not a new concept. It exploded into popularity in the manufacturing industry in the late 20th century, with a steep shift from manual control to automated machine tools.

The CNC process revolutionizes milling and turning by automating these techniques, offering higher precision, reducing human error, and delivering consistency in mass production. Think of it as an orchestra conductor, where the commands dictate the symphony of cutting, drilling, and milling to create masterpieces in manufacturing units.

Understanding CNC Turning

CNC Turning is a manufacturing process where bars of material are held in a chuck and rotated. Simultaneously, a tool is traversed along two axes of movement to generate precise dimensions. It's ideally suited for producing conical and cylindrical pieces, like shafts and hubs.

The crowning aspect of CNC turning lies in its preciseness and speed. Industries such as automotive, aerospace, and robotics rely heavily on this method for creating their engineering marvels with exceptional accuracy.

Comprehending CNC Milling

CNC Milling, on the contrary, employs a rotary cutting tool which moves along multiple axes to carve out parts of the material to the specifics of a digital design. It can perform operations like slot cutting, drilling, threading, and gear cutting, among others.

What makes CNC milling a preferred choice for industries is its versatility. From producing gears and shafts to complex geometries that are nearly impossible with manual machining, the possibilities are endless.

The Interplay of CNC Turning and Milling in Factories

Now imagine a factory where CNC turning and milling are employed as a united front. The result is an assembly line of perfection and precision, carving metal after metal into intricate assemblies with minimal wastage and maximum efficiency.

Factories today make the best of both worlds by integrating both machining processes into their production lines. For instance, in a car manufacturing plant, CNC turning operations create engine components while milling functions produce the chassis and other structural elements.

One point to note is that there is no one-size-fits-all strategy in picking between turning and milling. Depending on the complexity, volume, and material of the products, industries juggle between these two machine methods.

CNC Turning And Milling: Spearheading Industry 4.0

Unsurprisingly, CNC turning and milling are at the heart of Industry 4.0 – the ongoing phase of automation and data exchange in manufacturing technologies. The beauty of both lies in their adaptability with evolving needs, considering the increased adoption of AI and machine learning in the industry.

Manufacturing units worldwide are refining their production lines to make the most of these technologies, making it not just a trend but a technological revolution. The factories will not merely function but operate with an intelligence of their own, overthrowing any limitations in scalability, efficiency, and precision.

To end with, think about what CNC turning and milling isn't? It is a game-changer for manufacturers, an answer to varied industrial demands, and more than anything, a revolution in disguise. Let's never underestimate what a piece of metal can turn or mill into, under the command of these spectacular marvels of technology.

While there might be no 'Conclusions' in this blog, the gains of CNC turning and milling echoes in factories across industries, carving a trajectory of growth and advancement. After all, who needs a conclusion when the journey itself is fascinating!

cnc turning and milling factory

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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