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The Art of CNC Machining: Brass Turning Pipe Parts Unveiled

In our technologically advanced era, computer numerical control (CNC) machining, especially in brass turning pipe parts, plays a fundamental role in the manufacturing industry. Is your curiosity piqued? Well, let*s dive deep into this riveting world of precision and technique!

The growth of manufacturing industries cannot be separated from the evolution of CNC machining. This manufacturing process involves the use of pre-programmed software that dictates the movement of machinery. It controls a plethora of complex machinery, from grinders to lathes, and executes three-dimensional cutting tasks with just a single set of prompts.

Among all the materials, brass stands out as one of the most popular in CNC machining due to its ductility and strength. It's no surprise that brass turning pipe parts have become quite significant in various industries.

The Essentials of Brass Turning

Brass turning involves the process of removing surplus material from the workpiece while it turns on the axis. A cutting tool, precision-shaped, cuts off the excess material to achieve the required shape and design. This process is the backbone in the creation of a wide range of parts, including pipe fittings, musical instruments, furniture components, and more.

It's noteworthy to point out that the turning process can be performed on the inside or outside of the brass material – aptly termed as internal and external turning. The processes performed on the CNC machine's interior are drilling, boring, or reaming, whilst those on the exterior involve grooving or knurling.

Unveiling Brass Pipe Parts

Primarily, brass pipe parts serve as durable, practical components with broad applicability. The nature of brass – non-corrosive and heat resistant – makes it an ideal choice of material for pipe parts. They are utilized in a variety of industries, including automobile, sanitary, chemical, and environmental technology.

Brass pipe parts come in many shapes and sizes. Some common types include fittings, flanges, nipples, and valves. These components are essential in keeping systems tightly sealed and properly functioning.

Journey into Production: CNC Brass Turning

Brass turning requires precision, agility, and speed – integral qualities found in CNC machines. Here, a rotating cylindrical brass piece is cut to the desired shape using high-speed cutting tools, thus producing complex parts with intricate details.

To start, the workpiece or brass bar is positioned in the lathe's chuck after which it is rotated while the CNC controlled cutting tool chisels it down to the desired shape. The final, sophisticated product is a result of several processes including facing, boring, threading, and more.

The beauty of CNC machining is that each intricately detailed piece retains impeccable precision and consistency. It has undoubtedly revolutionized the brass turning process, mitigating potential errors and drastically improving the manufacturing speed.

Advantages of CNC Machining Brass Turning Pipe Parts

CNC machining brass turning pipe parts offers an array of benefits. Primarily, the excellent precision and consistency that CNC machines deliver make them an unrivaled choice when it comes to manufacturing brass pipe parts.

Additionally, CNC machines provide advantages in terms of speed and volume. Units of brass pipe parts can be created swiftly, which contributes significantly to time and cost savings. In industries where productivity and efficiency are crucial, this can be a game-changer.

Another notable advantage is the flexibility that CNC machining offers. Brass pipe parts of almost any design and complexity can be manufactured, as the cutting tools are controlled by a computer.

To encapsulate, in the intricate world of manufacturing, where precision, time, and cost are of utmost importance, the meeting of the technical marvel that is CNC machining and the practical versatility that brass turning pipe parts offer shapes our everyday lives in ways that often go unnoticed. From the brass pipes in your plumbing to the intricate components in your vehicle, this harmony of technology and material continue to redefine the realms of possibility.

cnc machined brass turning pipe parts

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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