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The Integral Role of CNC Turning in Medical Parts Manufacturing

Introduction

The medical sector is combined with an intense precision aspect and lives - physically and metaphorically - at the cutting edge. CNC (Computer Numerical Control) turning plays a vital part in both pushing and facilitating this; it is the cornerstone of the industry which helps to manufacture the complex medical components. Let's delve into the world of CNC turned medical parts to understand its significance and how it's revolutionizing the healthcare industry.

CNC Turning and Medical Industry

CNC turning is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material and create the desired shape. This process is most suitable for producing parts that have a cylindrical shape and is renowned for its precision and speed, making it an ideal choice for the medical industry where accuracy is paramount.

Evolving Medical Component Designs

The integral role of CNC turning can't be understated when it comes to the evolution of medical component designs. As technology progresses, so does the complexity of these components. CNC lathes are highly adaptable, capable of creating intricate geometries and designs that easily match the evolving therapeutic and diagnostic needs of the healthcare sector. From artificial joints to sophisticated surgical tools, CNC turning has only broadened the horizons for creative groundbreaking medical equipment designs.

Accuracy and Efficiency

The accuracy that CNC turning provides is one of the reasons for its significance in the medical sphere. Minute errors can be life-threatening in this sector, and thus the precision of the medical equipment and parts needs to be nothing less than perfect. CNC machines precisely follow the pre-programmed computer commands, eliminating human error and increasing operational efficiency.

Complex Materials

Materials used in the medical sector can range from plastics to exotic metal alloys- each with varying durability and resistance. CNC turning machines are versatile and capable of handling different materials, providing the means to produce medical components with the exact requirements concerning strength, flexibility, and biocompatibility required in the application.

Speedy Production

Time is a critical factor in the medical industry. When it comes to mass-producing parts or hurriedly creating specialized tools for an unexpected emergency, CNC turning can significantly shorten the production time, ensuring that these vital components are available as soon as they are needed.

Prototyping and Custom Parts

CNC turning is a preferred method for prototyping because of its high precision and cost-effectiveness for low-volume runs. This allows for seamless prototyping of newly designed medical components for testing and validation before mass production. Also, given the customization capabilities of CNC machines, personalized tools and pieces can readily be made for individual patients, enhancing the personalization aspect of healthcare.

CNC Turning - A Sustainable Choice

In an era where sustainability is a major concern, CNC turning also proves to be a better choice. It optimizes resource use by efficiently using materials and minimizing waste. Furthermore, modern CNC machinery is energy efficient, making it a green choice in manufacturing.

Final Thoughts

From accelerating production timelines and ensuring precision to evolving with complex medical component designs and being a sustainable choice, CNC turning has undoubtedly woven itself intrinsically into the fabric of the medical industry. It continues to enhance the capabilities of the healthcare industry by creating reliable, high-quality parts essential for saving and improving lives. As technology advances, CNC turning will, undoubtedly, continue to play an even larger role in driving medical innovations.

cnc turned medical parts

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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