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The Intricacies of Precision CNC Turning Services

As the industry evolves, the demand for intricately designed products has grown enormously. In response to this, precision CNC (Computer Numerical Control) turning services have gained prominence in the manufacturing sector. This blog aims to enlighten readers about the complexities and intricacies of precision CNC turning processes.

Understanding Precision CNC Turning

Decades ago, machinists manually crafted metal and wood products. As technology advanced, CNC machines revolutionized the industry by automating these processes. Precision CNC turning is a process in which a rod of material is cut to exact specifications to create intricate parts. A rod is inserted into a CNC turning machine, where cutting tools systematically shave away excess material under the control of a computer program.

Superior Craftsmanship with CNC Turning

Most industries today rely on CNC turning services to craft precision parts for their equipment. The advantages are manifold. This process offers superior levels of accuracy, efficiency, and versatility in designing complex shapes, making it ideal for mass production.

One significant advantage of precision CNC turning is its ability to replicate items with exactness, ensuring consistency, especially for complex items. Additionally, it reduces human intervention resulting in fewer errors. Furthermore, it elevates production rates significantly due to the integration of automated processes.

Industries that Benefit from Precision CNC Turning

Different industries leverage CNC turning services for their specific needs. The automotive industry, for instance, uses this method for producing engine parts. The aerospace industry relies on CNC turning for crafting precision components for aircraft and satellites. Medical, defence, and the oil and gas industry also utilize these services extensively.

A Deep Dive into the CNC Turning Process

The CNC turning process comprises various stages that collectively contribute to the production of precision-crafted materials. Initially, a design is created using CAD (Computer-Aided Design) software. This design is then converted into a CNC program and loaded onto the machine.

The raw material - usually a metal or wood rod - is clamped into the CNC turning machine. The computer program strategically guides the cutting tools to shave off the excess material to create the desired shape. With incredibly high rotation speeds, this process achieves unrivaled accuracy and detail.

Current Trends in CNC Turning

Recently, there has been a shift towards automation and Industry 4.0 in the manufacturing sector. Modern CNC turning machines incorporate the latest technologies like AI and IoT, enabling remote operation and advanced analytics.

One of the remarkable advancements in this domain is the advent of multi-axis CNC machines. These machines can move in several directions simultaneously, offering the capability to create complex geometrical designs with enhanced precision.

Robot integrations are also emerging trends in CNC turning services. Automated robots can handle routine tasks like loading and off-loading the materials, resulting in an unprecedented boost in production efficiency.

The Future of Precision CNC Turning

With growing customer demand and technological advancements, CNC turning services are expected to evolve significantly. As the scope of automation broadens, we can anticipate increased integration with advanced technologies.

New materials introduction with advanced properties might push the boundaries of what can be achieved with CNC turning. With sustainability emerging as a crucial concern, there will also be an impetus for more eco-friendly practices.

The bar for what CNC turning can deliver in precision and efficiency will only continue to rise, making this an incredibly dynamic sector to watch.

precision cnc turning services

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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