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Unveiling the Precision: CNC Turning for Brake Shafts

In the ubiquitous world of automation, the Critical Numerical Control (CNC) turning process represents a technological touchpoint for various industries. No sector epitomizes this better than automobile manufacturing, more specifically in the crafting of brake shafts. This blog post delves into the realm of CNC turning for brake shafts, highlighting its unerring precision and the exceptional integrity of the end products.

Consider the functioning of an automobile; it thrives on precision. One component with significant performance implications is the brake shaft. The brake shaft is an integral part of the braking system, and any shortcoming in its design or manufacture can lead to fatal consequences.

Crafting such a crucial component necessitates unmatched precision, and this where CNC turning steps in.

CNC Turning: A Quick Introduction

CNC turning is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material and create the desired shape. When it comes to casting brake shafts, CNC turning technology is employed to achieve the high level of precision required by the auto industry.

One may ask, why use CNC turning for brake shafts? Simply put, the answer lies in the world-class precision, superior quality, and high volume processing capabilities offered by this process.

The Process of CNC Turning for Brake Shafts

The CNC turning process begins by placing the metal bar into the chuck of the CNC machine. Once secured, the machine rotates the bar at varying speeds. The cutter or tool is then deployed, computer-guided to make precise incisions in the metal.

Moreover, the sophisticated software in CNC machines enables the crafting of complex, three-dimensional designs that would be nearly impossible to replicate manually. This comprehensive automation reduces the possibility of human error, ensuring that every brake shaft produced is virtually identical and up to industry standards.

CNC Turning and the Evolution of Brake Shafts

CNC turning has significantly revolutionized the production of brake shafts. Traditional manual methods has certain imprecision and could not meet the stringent standards demanded by today's auto industry.

The introduction of CNC turning changed the scenario drastically. With its ability to produce accurate, repeatable, and high-quality brake shafts, the world of automobile manufacturing witnessed an enormous shift towards safer and more efficient vehicles.

The Future of CNC Turning and Brake Shafts

Looking into the future, CNC turning is poised to maintain its vital role in the production of brake shafts. Not only does it continue to uphold safety standards in the auto industry, but it's also embracing advancements in technology.

In the era of smart manufacturing and Industry 4.0, CNC machines are figuratively and literally shaping the future. With artificial intelligence and machine learning entering the picture, the scope for improvements and revolutionary changes in CNC turning and brake shaft manufacturing is limitless.

In wrapping up this discourse, it's worth reflecting upon the relentless striving for precision and perfection that characterizes the world of CNC turning. As we move forward, the symbiosis between CNC turning and brake shaft production will continue to be an excellent example of how technology can advance industries, ensuring safety, efficiency, and progress. Here's to the remarkable world of CNC turning, where precision meets perfection in every brake shaft produced.

(N.B: Please note that this is an abridged version of the article. The full article will cover more depth about CNC turning process, its advent, evolution, future prospects and its impact in brake shafts manufacturing industry.)

cnc turning brake shaft quotes

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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