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Unveiling the Precision in Production: A Dive into CNC Turned Part Factories

Revolutionizing the World of Machining: An Introduction

Computer Numerical Control (CNC) turned part factories have played a pivotal role in the industrial and manufacturing sector. Let's delve into the world of these factories and understand their intriguing operations and productions.

Exploring the CNC Turned Parts

CNC machinery is the heart of today*s automated manufacturing industry. CNC turned parts are designed by computers, following precise, pre-programmed commands. Tools, such as lathes, grinders, mills, routers, and more are controlled by CNC systems, creating complex, three-dimensional cutting tasks efficiently and effectively.

An Overview of the CNC Turning Process

Turning is a key operation in CNC machining. In this process, the material to be cut is rotated while a cutting tool is traversed along two axes of motion to produce precise dimensions. CNC turning can be either on the outside of the component (to create tubular shapes) or the inside (to produce hollow shapes).

The Architecture: CNC Turned Part Factories

CNC turned part factories might seem intimidating with their sprawling compounds, high-tech machinery and buzzing activity. These factories have a multitude of sections: raw materials area, machining zone, quality control section, packaging area, and dispatch section, among others. The flow of operation is seamless within these sections, ensuring a continuous process of production.

Core Competence and Unparalleled Precision

These factories have set unbeatable standards when it comes to precision. Equipped with high-precision turning machines capable of maintaining tight tolerances, they ensure the produced parts have unmatched accuracy. The level of precision catered by the CNC turned part factories is, indeed, their core competence.

Delving Deeper: A Closer Look at Operations

Underpinning the precise operations in these factories is a highly trained workforce. The skilled machine operators, quality control inspectors and the engineers are the backbone of these factories. They work in unison to deliver quality and precision.

CNC turned part factories ensure efficiency, speed and uniformity in production by utilizing competent CAD/CAM software, which translates a product model or design into a set of commands for the CNC machines to follow.

Ensuring Quality: The Role of Quality Control

Quality control is a significantly crucial segment. Here, the manufactured parts undergo various established tests for dimensional accuracy, surface finish analysis, hardness rating and more. It ensures the components stand up to the tested standards.

CNC turned part factories and Sustainability

With global focus shifting towards sustainability, these factories are adopting environmentally-friendly practices. Reduction of waste, recycling of metal chips produced during the machining process, and energy-efficient machines are some methods.

The Future of CNC Turned Part Factories

The future seems promising amidst the rapid advancements in technology. Increased automation using robots for loading and unloading the machines and incorporation of AI for smarter factories is visible. The journey of CNC turned part factories is an ongoing one.

This fascinating world of CNC turned part factories is much more than just machines and tools. It is about accuracy and speed, precision and efficiency, skill and mind. Behind every mechanized part we see in our daily lives, there is a story of these CNC turned part factories.

cnc turned part factories

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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