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Custom Sheet Metal Fabrication: A Comprehensive Guide for Kansas City


Kansas City, a thriving metropolis in the heart of the United States, is home to a diverse range of industries that rely on custom sheet metal fabrication. From aerospace and automotive manufacturing to construction and HVAC systems, the demand for high-quality, precision-crafted metal components is ever-growing. In this comprehensive guide, we will explore the ins and outs of custom sheet metal fabrication in Kansas City, including the processes, materials, and applications involved, as well as the key factors to consider when choosing a fabrication partner.

Custom Sheet Metal Fabrication Processes

To create custom metal components, fabricators employ a variety of techniques to manipulate sheet metal into the desired shapes and sizes. Some of the most common processes include:

1. Cutting: Using tools like laser cutters, plasma cutters, or waterjet machines, fabricators can make precise cuts in sheet metal to create intricate shapes and patterns.

2. Bending: By applying force to the sheet metal, fabricators can bend it into various angles and curves. This is often done using press brakes or other specialized equipment.

3. Punching: Fabricators create holes in the sheet metal using specialized punches and dies, allowing for the assembly of components or the passage of wiring and other materials.

4. Welding: To join multiple metal components together, fabricators use welding techniques such as MIG, TIG, or spot welding.

5. Finishing: After the metal components have been fabricated, they often undergo finishing processes like powder coating, painting, or anodizing to improve their appearance and durability.

Materials Used in Custom Sheet Metal Fabrication

A wide range of materials can be used in custom sheet metal fabrication, depending on the specific requirements of the project. Some of the most common materials include:

Aluminum: Lightweight and corrosion-resistant, aluminum is a popular choice for applications such as aerospace components and outdoor structures.

Stainless Steel: Known for its strength and resistance to rust and staining, stainless steel is ideal for applications in the food and beverage industry, as well as for medical and pharmaceutical equipment.

Carbon Steel: Offering a balance of strength and affordability, carbon steel is commonly used in construction and automotive manufacturing.

Copper: With its excellent electrical conductivity, copper is often used for electrical components and wiring, as well as for decorative elements in architecture.

Brass: A versatile and corrosion-resistant alloy, brass is frequently used for decorative applications, as well as for plumbing and electrical fittings.

Applications of Custom Sheet Metal Fabrication in Kansas City

Custom sheet metal fabrication plays a crucial role in a wide range of industries and applications throughout Kansas City, including:

Aerospace: Aircraft components, such as airframes, engine parts, and interior fittings, require precise fabrication and high-quality materials to ensure safety and performance.

Automotive: From body panels and chassis components to engine parts and exhaust systems, custom sheet metal fabrication is essential for creating the many intricate parts that make up a vehicle.

Construction: Metal components such as beams, columns, and roofing materials are integral to the structural integrity of buildings and infrastructure.

HVAC: Heating, ventilation, and air conditioning systems rely on custom-fabricated ductwork, vents, and other components to ensure efficient airflow and temperature control.

Medical: Custom sheet metal fabrication is used to create medical equipment and devices, such as surgical instruments, diagnostic equipment, and implantable components.

Choosing the Right Fabrication Partner in Kansas City

When selecting a custom sheet metal fabrication partner in Kansas City, there are several key factors to consider:

1. Experience: Look for a fabricator with a proven track record in your specific industry or application, as this will ensure they have the necessary expertise to meet your project requirements.

2. Quality: Ensure that your chosen fabricator adheres to strict quality control standards and holds any relevant certifications, such as ISO 9001 or AS9100.

3. Capabilities: Check that the fabricator has the necessary equipment and expertise to perform the specific fabrication processes and work with the materials required for your project.

4. Lead Times: Inquire about the fabricator's typical lead times and their ability to meet your deadlines, as this can be crucial for keeping your project on schedule.

5. Cost: While cost should not be the sole deciding factor, it's essential to find a fabricator that offers competitive pricing and can work within your budget.

Final Thoughts

Custom sheet metal fabrication is a vital component of many industries in Kansas City, from aerospace and automotive manufacturing to construction and HVAC systems. By understanding the processes, materials, and applications involved, as well as the key factors to consider when choosing a fabrication partner, you can ensure that your project is completed to the highest standards of quality and precision.

custom sheet metal fabrication kansas city

What is Sheet Metal Fabrication

Sheet Metal Fabrication is the process of forming metal sheets into structures or parts using various techniques such as cutting, bending, and welding.

This process commonly use for products such as car parts, building materials, and household appliances.

The sheet metal is often cut to size and holes using a shearing machine or laser cutter, and then bent into shape. Once the parts formed, they are typically welded, riveted, or fastened together to create the final product.

Sheet Metal Fabrication Service

Asianstar Professional Sheet Metal Fabrication

Sheet Metal Fabrication Service

Asianstar Company Sheet Metal Fabrication provides a range of services to clients.

We have machines involves Cutting, Bending, Punching, Drilling, Welding and Forming, we also have hand-tool to make samples of sheet metal fabrication samples in rapid reaction.

With our skillful engineers and tools, we are able to provide complicated structure sheet metal components, and then apply surface finishing treatment on components and support clients to assemble the final products.

For huge quantities sheet metal fabrication demands, we use our own CNC Machines to open tooling or mold for sheet parts, with our in-house facilities supporting, we can carry perfect result on the structure and productivity.

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.


Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery


CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.


  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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