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Custom Sheet Metal Fabrication in Houston: The Ultimate Guide to High-Quality Metalwork

The thriving city of Houston, Texas, is known for its diverse industries, ranging from oil and gas to aerospace and manufacturing. One essential aspect of these industries is custom sheet metal fabrication. This comprehensive guide will delve into the world of custom sheet metal fabrication in Houston, providing you with valuable insights and tips to ensure you receive the best quality metalwork for your projects.

What is Custom Sheet Metal Fabrication?

Custom sheet metal fabrication is the process of creating unique metal components by cutting, bending, and assembling sheet metal. This process can be used to create a wide range of products, including HVAC ductwork, machine parts, and architectural features. In Houston, many industries rely on custom sheet metal fabrication for their projects, making the city a hub for skilled fabricators.

Choosing the Right Material for Your Project

One of the first steps in custom sheet metal fabrication is selecting the appropriate material for your project. There are several factors to consider when choosing a material, such as its strength, corrosion resistance, and aesthetic appeal. Some of the most common materials used in custom sheet metal fabrication include:

Stainless steel: Known for its corrosion resistance and strength, stainless steel is a popular choice for many applications, including food processing equipment and architectural features.

Aluminum: Lightweight and resistant to corrosion, aluminum is often used for outdoor applications, such as signage and vehicle components.

Copper: With its excellent electrical conductivity and natural beauty, copper is a popular choice for electrical components and decorative elements.

Brass: Brass is an alloy of copper and zinc, offering a unique appearance and good corrosion resistance. It is often used for decorative purposes and in musical instruments.

The Custom Sheet Metal Fabrication Process

There are several techniques used in custom sheet metal fabrication, each with its own advantages and disadvantages. Some of the most common methods include:


Cutting is the process of removing material from a sheet of metal to create the desired shape. There are several cutting methods used in custom sheet metal fabrication, including:

Shearing: This process involves using a machine to cut straight lines in sheet metal. Shearing is commonly used for cutting large sheets of metal into smaller pieces.

Laser cutting: Laser cutting uses a high-powered laser to cut through metal, offering a high level of precision and accuracy. This method is ideal for intricate designs and tight tolerances.

Waterjet cutting: Waterjet cutting uses a high-pressure stream of water mixed with abrasive particles to cut through metal. This method is suitable for cutting thick materials and materials that may be sensitive to heat.


Bending is the process of shaping sheet metal by applying force to create a desired angle or curve. There are several bending methods used in custom sheet metal fabrication, including:

Press brake bending: This method uses a machine called a press brake to apply force to the sheet metal, creating a bend. Press brake bending is ideal for creating precise angles and straight bends.

Roll bending: Roll bending involves passing the sheet metal through a series of rollers to create a curve. This method is suitable for creating large-radius curves and cylindrical shapes.


Assembling is the process of joining multiple sheet metal components to create a finished product. There are several methods used in custom sheet metal fabrication to assemble parts, including:

Welding: Welding involves using heat to fuse two pieces of metal together. There are several types of welding processes, such as TIG, MIG, and stick welding, each with its own advantages and disadvantages.

Riveting: Riveting involves using a mechanical fastener called a rivet to join two pieces of metal. This method is suitable for applications where welding may not be appropriate, such as when working with heat-sensitive materials.

Adhesive bonding: Adhesive bonding uses a strong adhesive to join two pieces of metal. This method is ideal for applications where a clean, seamless appearance is desired.

Finding the Right Custom Sheet Metal Fabricator in Houston

When it comes to selecting a custom sheet metal fabricator in Houston, it's essential to consider factors such as experience, capabilities, and customer service. Look for a fabricator with a proven track record in your industry and the ability to handle the specific materials and processes your project requires. Additionally, ensure that the fabricator offers excellent customer service and communication, as this will be crucial to the success of your project.

In conclusion, custom sheet metal fabrication is a vital aspect of many industries in Houston. By understanding the materials, processes, and factors involved in selecting a fabricator, you can ensure that your project receives the high-quality metalwork it deserves.

custom sheet metal fabrication houston

What is Sheet Metal Fabrication

Sheet Metal Fabrication is the process of forming metal sheets into structures or parts using various techniques such as cutting, bending, and welding.

This process commonly use for products such as car parts, building materials, and household appliances.

The sheet metal is often cut to size and holes using a shearing machine or laser cutter, and then bent into shape. Once the parts formed, they are typically welded, riveted, or fastened together to create the final product.

Sheet Metal Fabrication Service

Asianstar Professional Sheet Metal Fabrication

Sheet Metal Fabrication Service

Asianstar Company Sheet Metal Fabrication provides a range of services to clients.

We have machines involves Cutting, Bending, Punching, Drilling, Welding and Forming, we also have hand-tool to make samples of sheet metal fabrication samples in rapid reaction.

With our skillful engineers and tools, we are able to provide complicated structure sheet metal components, and then apply surface finishing treatment on components and support clients to assemble the final products.

For huge quantities sheet metal fabrication demands, we use our own CNC Machines to open tooling or mold for sheet parts, with our in-house facilities supporting, we can carry perfect result on the structure and productivity.

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.


Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery


CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.


  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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