• ascnc@asianstarcnc.com

Essential Automotive Sheet Metal Fabrication Tools: A Comprehensive Guide

When it comes to automotive restoration and customization, sheet metal fabrication is an essential skill that every enthusiast should be familiar with. This process involves cutting, bending, and shaping metal sheets to create various components for your vehicle. In this comprehensive guide, we will explore the most important automotive sheet metal fabrication tools that you should have in your arsenal, along with tips and tricks to help you master the art of metalworking.

Cutting Tools

The first step in any sheet metal fabrication project is cutting the metal to the desired size and shape. There are several cutting tools available for this purpose, each with its unique advantages and limitations.

Tin Snips

Tin snips, also known as aviation snips, are a must-have tool for any sheet metal fabricator. These scissors-like tools are specifically designed for cutting through thin sheets of metal. There are three types of tin snips: straight-cut, left-cut, and right-cut. It's essential to have all three types in your toolbox to ensure that you can make clean, precise cuts in any direction.


Nibblers are another popular cutting tool used in sheet metal fabrication. These tools use a punch and die mechanism to create small, precise cuts in the metal. Nibblers can be manual or powered and are ideal for cutting intricate shapes and curves.

Plasma Cutters

For thicker sheets of metal or more complex shapes, a plasma cutter is an excellent choice. Plasma cutters use an electric arc and compressed air to cut through metal with ease. While they can be more expensive and require a higher skill level to operate, plasma cutters provide unmatched precision and speed.

Bending and Shaping Tools

Once you have cut your metal to the desired shape, the next step is bending and shaping it to fit your project. There are several tools available for this purpose, each designed to help you achieve the perfect bend or curve.

Sheet Metal Brake

A sheet metal brake is a versatile tool that allows you to make clean, precise bends in sheet metal. These tools come in various sizes and styles, from small, portable models to large, industrial machines. A sheet metal brake is an invaluable addition to any automotive sheet metal fabrication workshop.

Slip Rollers

Slip rollers are another essential tool for shaping sheet metal. These tools consist of three cylindrical rollers that can be adjusted to create different curves and bends in the metal. Slip rollers are perfect for creating smooth, consistent curves in your sheet metal projects.

English Wheel

The English wheel is a classic metalworking tool used to create compound curves in sheet metal. This tool consists of a large, flat wheel and a smaller, rounded wheel that work together to stretch and shape the metal. With practice and skill, an English wheel can be used to create beautiful, custom body panels for your automotive projects.

Joining Tools

After cutting and shaping your sheet metal components, the final step is joining them together. There are several methods for joining sheet metal, each requiring specialized tools and techniques.


Welding is a popular method for joining sheet metal components. There are several types of welding processes, including MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), and stick welding. Each process has its advantages and disadvantages, so it's essential to choose the right welder for your specific needs.

Rivets and Rivet Guns

Rivets are another common method for joining sheet metal components. These small metal fasteners create a strong, permanent bond between two pieces of metal. Rivet guns are used to install rivets, and they come in various styles, including manual, pneumatic, and battery-powered models.

Clecos and Cleco Pliers

Clecos are temporary fasteners used to hold sheet metal components in place during the joining process. Cleco pliers are used to install and remove clecos, making them an essential tool for any sheet metal fabricator.

Measuring and Marking Tools

Accurate measurements and markings are crucial for successful sheet metal fabrication. Here are some essential measuring and marking tools you should have in your workshop:

Tape measure

Straight edge

Combination square


Center punch


In conclusion, mastering automotive sheet metal fabrication requires a diverse set of tools and skills. By investing in the essential tools outlined in this guide and practicing your metalworking techniques, you will be well on your way to creating stunning, custom components for your automotive projects.

automotive sheet metal fabrication tools

What is Sheet Metal Fabrication

Sheet Metal Fabrication is the process of forming metal sheets into structures or parts using various techniques such as cutting, bending, and welding.

This process commonly use for products such as car parts, building materials, and household appliances.

The sheet metal is often cut to size and holes using a shearing machine or laser cutter, and then bent into shape. Once the parts formed, they are typically welded, riveted, or fastened together to create the final product.

Sheet Metal Fabrication Service

Asianstar Professional Sheet Metal Fabrication

Sheet Metal Fabrication Service

Asianstar Company Sheet Metal Fabrication provides a range of services to clients.

We have machines involves Cutting, Bending, Punching, Drilling, Welding and Forming, we also have hand-tool to make samples of sheet metal fabrication samples in rapid reaction.

With our skillful engineers and tools, we are able to provide complicated structure sheet metal components, and then apply surface finishing treatment on components and support clients to assemble the final products.

For huge quantities sheet metal fabrication demands, we use our own CNC Machines to open tooling or mold for sheet parts, with our in-house facilities supporting, we can carry perfect result on the structure and productivity.

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.


Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery


CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.


  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now