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Mastering the Art of CNC – A Journey from Milling to Turning

The ubiquitous nature of Computer Numeric Control (CNC) in modern manufacturing can't be overstated. With applications ranging from milling to turning, CNC machine tools are reshaping industries with their precision and efficiency. This blog post aims to guide you through the art of CNC machining, providing insights into both milling and turning processes.

The Realm of CNC Machining

Before diving into the specifics of milling and turning, an understanding of CNC machinery is essential. CNC machines use computer-aided designs (CAD) to create parts with high precision. They replace the human hand, enhancing accuracy and the ability to create complex 3D shapes without errors.

CNC Milling: Carving Beauty Out of Raw Materials

CNC milling, one of the most common applications of CNC machines, involves multi-point rotary cutters removing material from a workpiece. This process is used to create a variety of parts, each with different shapes and features, such as slots and holes.

One notable advantage of CNC milling is its adaptive technology for material-roughness, part-complexity, and dimensional precision. Here, two types of milling machines dominate - vertical and horizontal mills. Vertical mills can cut in all axes, whereas horizontal mills are best for complex projects that require horizontal plane cuts, like gears.

Taking a Turn: Unveiling the Potential of CNC Turning

On the flip side, we have CNC turning, which involves the rotary cutting tool removing materials while the workpiece rotates on an axis. The crux lies in the ability of the CNC machine to move in two directions simultaneously.

Unlike milling, turning is constantly in sync with the workpiece geometry, using high speed and precision to create cylindrical parts. In this area, there are types such as lathes and turrets, each suitable for different kinds of workloads. Lathes are best for small workloads and high precision, whereas turrets handle larger, more complex projects.

Application Galore: CNC in Everyday Life

CNC milling and turning have widespread applications across various industries. In aerospace, for instance, CNC machines create complex parts that are accurate to the micron. Meanwhile, in the automotive industry, CNC machines are the backbone, creating everything from engine parts to paneling with precision.

In the medical field, CNC machines lead in the creation of medical devices and body implants, where mistakes could cause significant damage. The same goes for the jewelry industry, where precision, detail, and consistency are everything.

Future Prospects of Milling and Turning

The continued growth and adoption of CNC machines indicate an exciting future. Both milling and turning proffer continual advancements to enhance precision and improve productivity. Some of the many anticipated advancements include predictive maintenance, increased automation, greater integration with CAD/CAM software and the heightened role of artificial intelligence.

Automation and AI will likely bolster the performing of more complex tasks with even more precision but less waste. Meanwhile, predictive maintenance can significantly reduce costly downtime, keeping CNC machinery operating efficiently around the clock.

Embracing Innovation Through CNC Milling and Turning

Through a deep dive into the realms of CNC milling and turning, it becomes evident how these technologies serve as dynamic tools, paving the road to manufacturing precision. Having such a versatile tool in manufacturing and production activities not only encourages prioritization of quality but also facilitates an innovative shift towards more complex and creative designs.

The growing integration of AI and automation in CNC processes also reflects a manufacturing future that embraces innovation and perennially evolves. As CNC milling and turning continue to advance, we can look forward to a more efficient, precise, and innovative world being carved right under the guidance of these machines.

Disclaimer: The information provided is based on generalized operations of CNC machines. For specific requirements and operations, it's best to consult with a CNC professional or company that provides these manufacturing services.

cnc machining milling turning

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
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